Card Model Building Instructions for: Saturn Rocket SA-8 tru 10 Mission Carl Hewlett March 5, 2007 1st A look at the Mission History: SA-8 (Launched after SA-9) 1965 May 25 - 07:35 GMT - Launch Site: Cape Canaveral. Launch Complex: LC37. Launch Pad: LC37B. Launch Vehicle: Saturn I. Model: Saturn I. LV Configuration: Saturn I SA-8. * Pegasus 2 Nation: USA. Program: Apollo. Payload: Pegasus 2. Mass: 10 464 kg (23 069 lb). Class: Earth. Type: Micrometeoroid. Spacecraft: Pegasus, Apollo Lunar Landing. Agency: NASA MSF. Perigee: 502 km (311 mi). Apogee: 740 km (450 mi). Inclination: 31.70 deg. Period: 97.00 min. COSPAR: 1965-039A. USAF Sat Cat: 1381. Decay Date: 1979-11-03. Pegasus 2 was a meteoroid detection satellite. The Saturn I launch vehicle (SA-8) placed the spacecraft, protected by a boilerplate CSM (BP-26), into a 740-by-509-km (460-by-316-mi) orbit. Once in orbit, the dummy CSM was jettisoned. Pegasus 2, still attached to the second stage of the launch vehicle, then deployed its 29-m (96-ft) winglike panels. Within several hours, the device began registering meteoroid hits. * Apollo-Model 4 Nation: USA. Program: Apollo. Payload: Apollo CSM Boilerplate 26. Class: Manned. Type: Lunar spacecraft. Spacecraft: Apollo CSM. Agency: NASA MSC. Perigee: 511 km (317 mi). Apogee: 739 km (459 mi). Inclination: 31.70 deg. Period: 97.21 min. COSPAR: 1965-039B. USAF Sat Cat: 1385. Decay Date: 1989-07-08. SA-9 (Launched before SA-8) 1965 February 16 - 14:37 GMT - Launch Site: Cape Canaveral. Launch Complex: LC37. Launch Pad: LC37B. Launch Vehicle: Saturn I. Model: Saturn I. LV Configuration: Saturn I SA-9. * Pegasus 1 Nation: USA. Program: Apollo. Payload: Pegasus 1. Mass: 10 400 kg (22 900 lb). Class: Earth. Type: Micrometeoroid. Spacecraft: Pegasus, Apollo Lunar Landing. Agency: NASA MSF. Perigee: 510 km (310 mi). Apogee: 726 km (451 mi). Inclination: 31.70 deg. Period: 97.00 min. COSPAR: 1965-009A. USAF Sat Cat: 1085. Decay Date: 1978-09-17. A Saturn I vehicle SA-9 launched a multiple payload into a high 744 by 496 km (462 by 308 mi) earth orbit. The rocket carried a boilerplate (BP) CSM (BP-16) and, fitted inside the SM, the Pegasus I meteoroid detection satellite. This was the eighth successful Saturn flight in a row, and the first to carry an active payload. BP-16's launch escape tower was jettisoned following second-stage S-IV ignition. After attaining orbit, the spacecraft were separated from the S-IV. Thereupon the Pegasus I's panels were deployed and were ready to perform their task, i.e., registering meteoroid impact and relaying the information to the ground. * Apollo-Model 3 Nation: USA. Program: Apollo. Payload: Apollo CSM Boilerplate 16. Class: Manned. Type: Lunar spacecraft. Spacecraft: Apollo CSM. Agency: NASA MSC. Perigee: 500 km (310 mi). Apogee: 736 km (457 mi). Inclination: 31.70 deg. Period: 97.06 min. COSPAR: 1965-009B. USAF Sat Cat: 1088. Decay Date: 1985-07-10. SA-10 1965 July 30 - 13:00 GMT - Launch Site: Cape Canaveral. Launch Complex: LC37. Launch Pad: LC37B. Launch Vehicle: Saturn I. Model: Saturn I. LV Configuration: Saturn I SA-10. * Pegasus 3 Nation: USA. Program: Apollo. Payload: Pegasus 3. Mass: 10 500 kg (23 100 lb). Class: Earth. Type: Micrometeoroid. Spacecraft: Pegasus, Apollo Lunar Landing. Agency: NASA MSF. Perigee: 441 km (274 mi). Apogee: 449 km (278 mi). Inclination: 28.90 deg. Period: 93.40 min. COSPAR: 1965-060A. USAF Sat Cat: 1467. Decay Date: 1969-08-04. NASA launched Pegasus 3, third of the meteoroid detection satellites, as scheduled at 8:00 a.m. EST, from Cape Kennedy. As earlier, an Apollo spacecraft (boilerplate 9) served as the payload's shroud. This flight (SA-10) marked the end of the Saturn I program, which during its seven-year lifetime had achieved 10 straight successful launches and had contributed immeasurably to American rocket technology. * Apollo-Model 5 Nation: USA. Program: Apollo. Payload: Apollo CSM Boilerplate 9A. Class: Manned. Type: Lunar spacecraft. Spacecraft: Apollo CSM. Agency: NASA MSC. Perigee: 521 km (323 mi). Apogee: 536 km (333 mi). Inclination: 28.80 deg. Period: 95.21 min. COSPAR: 1965-060B. USAF Sat Cat: 1468. Decay Date: 1975-11-22. You will need the following items: 1. PDF reader software 2. Computer Printer, (Color), with 8 ½”x11” media carriage 3. 8 ½”x11” bond copy paper 4. 8 ½”x11” card stock paper 5. Clear drying PVA Glue 6. Clear drying Glue Stick 7. Hobby Knife 8. scissors 9. Straight edge, (For cutting guide). Prep. For build by doing the following steps: 1. Plot/print the Parts PDF file. 2. Plot with fit to page turned off. 3. To make Model 1:96th Scale Plot/print pages reduced by 25%. 4. Cut parts out on a cutting surface, (i.e. cutting board). Steps for Build: 1. Glue parts 1 thru 5, 6a, & 6b, to heavy card media, (I use empty cereal boxes), cut them out and set aside. 2. Cut out Part 5a, and cut along line from center to edge. Set to side. 3. Cut out parts 6 and 7. Glue part 7 to part 6, (To create a glue tab. Allow to dry. 4. Roll part 6 into a cone and apply glue to expose half of part 7 to make connection. Allow cone to dry. 5. Fit part 5 to base of cone, (Part 6). Glue in place, (Place and glue 6b on lower cylinder later on, (After CM fit)). 6. Roll part 5a to a cone. Fit to base of cone, (Part 6). Place glue on overlap, when 5a is sized correct to fit. Let dry, (Then glue 5a to 5). 7. Cut out part 8 and roll into a cylinder. Glue and allow to dry. 8. Carefully cut out part 9. Score and fold all for panels, and glue tab, to create the LES tower profile. Glue and let stand to dry. 9. Cut out part 10. Roll into cones. Glue using tabs. Put aside and allow to dry. 10. Cut out part 11 and roll into a cone. Glue and allow to dry. 10a. Glue to bottom of part 8, (end facing bottom of parts sheet). 11. Cut out part 12 and roll into a cone. Glue and allow to dry. 11a. Glue to top of part 8, (end facing top of parts sheet). 12. Glue Part 9 to top of part 6. 13. Glue part 8 to top of part 9. 14. Glue part 10 cones to the inside/bottom side of part 11, (at all (4) panels) 15. Glue 6a to the grey area on part 6. 16. Cut out part 16 & 17. Glue 16 to 17, (let dry), then roll into a cylinder, (Set aside to dry). 17. Reserved. 18. Cut out part 15 & 18. Roll part 15 and glue into inside of top of part 16 cylinder. Roll Part 18 and glue into the bottom of part 16 cylinder. 19. Reserved. 20. Reserved. 21. Insert part 2 from bottom of part 16 cylinder to bottom edge of part 15. glue in place. 22. Insert part 1 from top of part 16 cylinder to top edge of part 18. Glue in place. 23. Cut out part 18a and glue to inside of bottom of part 16 cylinder, (Inside, (i.d). of part 1 (Leave ½ exposed)). 22. Reserved. (Do not use Part 4). 23. Cut out Part 33 & 34. Glue Part 33 to 34. Roll 33 into a cone, Fit, and glue. Set aside to dry. 24. Cut out part 21 and glue solid glue tab, (Facing down), into the inside/top of part 33 cone. 25. Glue part 3 flush with top of part 33 cone. 26. Reserved. 27. Reserved. 28. Cut out 22, 22a, 22b & 23. laminate 22a & 22b to heavy card media. Glue 22 to 23. Roll 23 into a cylinder, fit and glue. 29. Cut out part 26 and 27. Glue 26 to 27. Roll 27 into a cylinder, fit, and glue. 30. Fit part 27 cylinder into the bottom/patterned end of part 23 cylinder. Push cylinder 27 in only to the line that begins the silver area. 31. Insert part 22b from top a cylinder 23 to top edge of cylinder 27. Glue in place. 32. Insert part 22a from bottom of cylinder 23 to just below glue tabs. Glue in place. 33. Glue part 33 cone to top/glue tabs of cylinder 23. 34. Cut out part 29 & 30. Glue part 29 to 30. Roll 30 into a cone, Fit, and glue. Set aside to dry. 35. Cut out part 28a and laminate to Heavy Card Media. 36. Cut out part 28, and glue part 28a to the back side. 37. Glue laminated combination of parts 28 and 28a to the small end of part 30 cone. 38. Glue part 30 cone to bottom of part 27 cylinder, (using glue tabs. 39. Cut out part 24. Roll and glue into cones. 40. Cut out part 25. Place glue inside of part 24. Roll Part 25 with printed side inside and place inside of part 24. 41. Glue part 24 engine cones to the grey circles at bottom of part 28. 42. Glue/laminate part 29a & 29b to heavy card media. Cut out and set aside. 43. Cut out Part 31 & 32. Glue part 31 to 32. Let dry. 44. Cut out Part 33 & 34. Glue part 33 to 34. Let dry. 45. Glue 32 to 34. Roll, fit, and glue, into a cylinder. 46. Cut out part 87. Cut into three strips along lines shown. Roll top and bottom strips into cylinders with printed side inward. Glue one to inside of top of part 33/34 cylinder, (and one to inside of bottom, (Leave 1/16” from bottom)). 47. Insert 29a inside of 33/34 cylinder flush to bottom of top strip. Glue in place. 48. Insert 29b inside of 33/34 cylinder flush to top of bottom strip. Glue in place. 49. Roll center strip of part 87 into a cylinder with printed side facing inward. Pre-glue the inner wall 33/34 cylinder in the void between 29a & 29b. Place the strip from part 87 there. 50. Cut out part 35 & 35a. Glue part 35 to 35a. Roll, fit, and glue into a cone. 51. Cut out and score part 40. 52. Laminate part 38 to heavy card stock media. Cut it out. Save the white circle, (set it aside) Glue it inside part 40. 53. Fit and glue part 38/40 into bottom of part 35 cone. Set aside to dry. 54. Laminate part 37, 38a, 39, 41, & 42, to heavy card stock media. Cut out an set aside. 55. Make sure You have printed 4 copies of page 10. Cut out parts 43 & 44. Roll, fit, and glue, into cylinders. Set aside. 56. Cut out parts 68 & 69. Glue 68 to 69. Roll, fit, and glue, into a cylinder. 57. Glue part 38a into top of part 69 cylinder. Glue spare/saved white circle into bottom of part 69 cylinder, (End with extra line 2” from end). 58. Slide part 41 over the top end of part 69 cylinder, Down to black line. Do not glue. 59. Slide part 42 over the bottom end of part 69 cylinder, Down to black line. Do not glue. 60. Fit part 44 cylinders to all four points of the compass. Set assembly on a level flat surface. Spot glue to tack all cylinders together. Set aside to dry for a hour or so. 61. Install part 43 cylinders, (Infill), and glue in place. Let dry for a hour or so. 62. Glue part 39 into the bottom of 33/34 cylinder. Printed face towards inside of the cylinder. You may use gold painted beads in place of cutting out the gold circles. 63. Cut out and score part 70 & 71. Glue 70 to 71. Roll, fit, and glue into a cylinder, (Do not fold the engine fairings up yet). 64. Cut out and score part 73 & 74. Glue 73 to 74. Roll, fit, and glue into a cylinder. Fit inside of part 70 cylinder, (leaving 1/16” from the bottom). 65. Cut out part 72. Roll into a cone shape, use the white half section, as a glue tab. 66. Glue part 72 to the top glue tabs of part 73 cylinder. Make sure to align roll pattern colors. 67. Glue the part 35 cone to the top of the 1st stage tank assembly. 68. Slide the part 72/73 assembly over the bottom of the tank assembly. Align as per picture on parts file cover page. Leave 1/16” form bottom tank assembly to edge. 69. Fit & glue part 37 into the 1/16” void at the bottom of the completed tank/fairing assembly. 70. Fold inward the engine fairing tabs. Contour folds inward the edges, (see attached build pictures). 71. Cut out, score, fold, glue, parts 60 thru 67, (Fins). Place as per attached build pictures. 72. Cut out, score, fold, glue, parts 55 thru 58, (Overflow duct fins). Place as per attached build pictures. 73. Cut out and assemble parts 45 thru 54, (Ant./radio targets). Glue in place at top of tank assembly, (as per attached build pictures). 74. Cut out, score, fold, and glue, (into pad hold down triangles), part 59. Position and glue in place on bottom of fins, (as per attached builds pictures). 75. Cut out parts 89 & 90. Roll, fit, and glue, in to engine cones. 76. Cut out part 88. Place glue inside of parts 89 & 90. Roll Part 88 with printed side inside and place inside of parts 89 & 90. 77. Laminate part 92 to heavy card stock media. Cut out and glue with printed side facing the inside of part 89 & 90 engine assemblies. 78. Glue parts 89 & 90 assemblies to part 37 with part 89 on the outboard points. 79. Cut out parts 84, 85, & 86. Roll fit and glue 84 & 86 into cylinders. Connect 84 & 86 together with a wrap of part 85. Put a dab of glue in the open end of part 84. Pinch flat an hold. 80. Glue 84/85/86 assembly to the grey circle on part 37 to the side of each outboard engine cone, (part 86 round end). Next glue the flat end to side of engine cone. 81. Cut out, score, fold, and glue part 91 into a assembly. Next glue it into the void between the center group of engine cones. You may want to install this part, (and group the center cones into a assembly), before You glue the center cones in place. 82. Cut out parts, 75 & 76. Roll fit an glue into cylinders. You may want to print these parts on standard bond copy paper, (for easy of rolling). Glue into place on locations marked on side of outboard first stage tanks. Trim to profile at bottom tank skirt. 83. Misc. Parts 77 thru 84 should be cut scored and installed as per attached build pictures. Enjoy Your finished model. Carl